Table of Contents
What is a Pallet?
Definition and Purpose of Pallets
How much does a pallet cost? A pallet refers to a mobile platform in which products rest safely while being transported or stored. Indeed, these platforms touch the supply chain as they facilitate the easiest handling and storage of products in all types of industries. Pallets enable stacking to be done efficiently and compatible with different equipment, such as pallet and forklift monkeys, among others, ensuring stability during handling.
Common Materials Used in Pallet Construction
Wood, plastic, metal and corrugated pallets are the typical materials used in the manufacture of pallets. Soft and wood wood pallets fall into the category of wooden pallets that are the most common type because they are cheap and strong at the same time. Plastic pallets weigh less than wood; Also, they do not absorb moisture. Metal pallets can withstand a lot of weight and provide strength. For light shipments, cardboard pallets serve as an ecological option.
Standard Pallet Weight: An Overview

What is the Average Weight of a Pallet?
Standard wooden pallets, the ones seen in general use within the U.S., weigh somewhere near 40 lbs. Lightweight pallets-introducing plastic or cardboard pallets-can be just 20 lbs. Heavy-duty pallets-such as metal pallets-will be more than 50 lbs.
Factors That Affect Pallet Weight
Several factors influence pallet weight, including:
- Material Type: Wood, plastic, metal, or corrugated materials have varying densities.
- Design Features: Pallets with solid deck boards, double wing designs, or additional reinforcements weigh more.
- Moisture Content: Wooden pallets’ weight can fluctuate due to water absorption, particularly in humid conditions.
Types of Pallets and Their Weight
Wooden Pallet Weight
Wood pallets are the most popular and versatile. Average weight of a standard wood pallet is between 30 and 48 pounds. The material used in its construction would define what side of that range it falls on. Pallets made from hardwood are heavier and more durable; those made from softwood are lighter and sometimes less expensive.
Plastic Pallet Weight
Plastic pallets weigh between 20 and 40 pounds on average. Most plastic pallets for racking applications will be toward the higher end of that range due to added material for strength.
Metal Pallet Weight
Metal pallets are the heaviest. It mostly weighs above 50 pounds. They are best suitable when heavy or industrial goods have to be transported since they offer great strength as well as load capacity.
Cardboard Pallet Weight
Cardboard pallets are light in weight, with the majority weighing below 20 pounds. They prove environmentally friendly for the transport of lightweight goods and, most of the time, they serve as substitutes for traditional pallets.
Specialty Pallets: Lightweight and Heavy-Duty Options
Specialty pallets refer to wing pallets that offer extra stability of the load and industrial plastic pallets that are heavy-duty plastic pallets used for carrying heavier loads suitable in demanding environments.
Dimensions and Load Capacity of Pallets

Standard Pallet Dimensions Across Industries
In the U.S., the pallet size that is used most often measures 48 inches by 40 inches and comes to be known as GMA pallets. European pallets, or EUR pallets, are about 47.24 inches by 39.37 inches. All these standards guarantee ease with forklifts and smooth supply chain operations.
How Much Weight Can a Pallet Hold?
Pallets have different load capacities depending on the material and design used. Wooden pallets are standard, with a capacity rating between 2,000 lbs to 4,000 lbs. Heavy-duty plastic pallets and metal pallets can go much beyond this rating; hence, these find application in industries.
Factors That Influence Pallet Weight
Material Type and Construction Design
Material type and construction design largely determine the weight of a pallet. For example, block-style wooden pallets will generally be heavier compared to stringer pallets.
Moisture Content in Wooden Pallets
Wooden pallets are liable to absorb moisture, particularly softwood pallets, which results in variations in their net weight and ultimately decreases their durability.
Additions Like Paint, Nails, or Coatings
Nails and paint or coating will also add to the total gross weight of the pallet. In most cases, these are required to make it stronger or more durable and for some specific shipping requirements.
How to Measure Pallet Weight Accurately
Tools and Equipment for Weighing Pallets
Tools required in weighing pallets include platform scales or pallet scales. These tools are used in getting the weight of an empty pallet and that of goods plus the pallet together.
Step-by-Step Guide to Weighing a Pallet
- Place the empty pallet on a calibrated scale.
- Record the displayed weight.
- Add the goods to the pallet and weigh them together for the total shipment weight.
Why Does Pallet Weight Matter?

Impact on Shipping Costs and Logistics
Pallet weight factors directly into the total cost of freight, most particularly with less-than-truckload shipments. Lightweight pallets will yield substantial savings in costs.
Compatibility with Handling Equipment
The weight of a pallet goes a long way in determining its compatibility with various handling equipment like forklifts and pallet jacks. Heavier pallets may require specialized equipment too.
Warehouse Storage and Safety Considerations
Knowing the weight of your pallets is essential in ensuring optimized warehouse storage. Overloading shelves or racks is often dangerous, hence caution should be taken against the maximum weight capacity of your pallets.
Frequently Asked Questions
What is the Lightest Type of Pallet?
Cardboard pallets are the lightest, typically weighing less than 20 pounds, making them ideal for lightweight shipments.
Can Pallet Weight Affect Transportation Regulations?
Yes, exceeding weight limits can lead to fines or shipping delays. Consistent pallet weight ensures compliance with transportation regulations.
How to Choose the Right Pallet for My Needs?
Consider factors such as load capacity, durability, and material type when selecting the optimal pallet for your shipping or storage needs.
Pallet Weight for Better Logistics
Knowing the weight of a pallet is crucial for efficient supply chain management. By selecting the right pallet type and understanding its dimensions, weight, and capacity, businesses can reduce shipping costs, enhance safety, and streamline logistics.